Radiographic Testing / RT Inspection – Mobile On-Site or in the Laboratory at Zeros GmbH

Radiographic Testing RT | X-ray Inspection

Radiographic Testing / RT Inspection – Mobile On-Site or in the Laboratory at Zeros GmbH

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  • Non-destructive detection of internal defects
  • Mobile on-site testing
  • Stationary testing in accredited laboratory
  • Fast results with comprehensive documentation
  • High defect detection sensitivity

Non-Destructive

Radiographic Testing

Schematic representation of radiographic testing

Schematic radiographic testing

Zeros GmbH is your accredited partner for radiographic testing (RT) – stationary in our testing laboratory or mobile directly on-site at your location. We operate modern X-ray systems up to 300 kV, isotopic sources (Iridium 192 & Selenium 75), as well as fully equipped laboratory vehicles to conduct inspections flexibly and efficiently.

Our specially trained team handles the entire process including on-site development. We inspect welds, castings, forgings, pipelines, metals, and plastics, providing you with comprehensive documentation. Whether single inspections or series parts – we respond promptly and offer the highest level of reliability.

Contact us for a non-binding consultation or a tailored offer. We look forward to your inquiry.

Complementary Methods

The testing laboratory meets the requirements according to DIN EN ISO/IEC 17025.

FAQ

Frequently Asked Questions

How much does radiographic testing (RT) cost?

The cost of radiographic testing depends on component size, material type, number of inspections, and whether the inspection is carried out on-site or at our laboratory.
We will be happy to provide you with a customized quote with a transparent breakdown of all cost items.
Thanks to our flexible organization, we can also offer an optimal price-performance ratio for short-term requests.

Can you perform radiographic testing (RT) on-site at our location?

Yes, we offer radiographic testing (RT) both on-site at your location and at our accredited testing laboratory. Our experienced team brings all necessary testing equipment and can inspect components directly in your production facility or on the construction site.

Which components and materials can be inspected with radiographic testing?

Radiographic testing is suitable for almost all materials that allow X-rays to pass through.
This includes steel, cast iron, aluminum, copper, nickel alloys, and plastics.
Typical components are weld seams, castings, forgings, pipes, vessels, and complex assemblies.
Even small volumetric defects and cracks can be reliably detected with this method.

Which standards and certifications do you meet in radiographic testing?

Our radiographic testing is accredited according to DIN EN ISO/IEC 17025 and TÜV certified.
Testing is carried out according to DIN EN ISO 17636-1 and -2, EN 1435 (welds), EN 12681 (castings),
DIN EN ISO 10893-6 (steel pipes), and DIN EN ISO 5579 (fundamentals).
Our inspectors are qualified according to ISO 9712 and guarantee compliant results with legally valid documentation.

How quickly can you perform radiographic testing (RT) and what scope is possible?

We are flexible and can perform radiographic testing (RT) in many cases within just a few days.
With our mobile teams and stationary laboratory capacities, both single inspections and series inspections are possible.
We inspect components of various sizes and geometries and can efficiently handle large volumes. All results are fully documented.

How Radiographic Testing (RT) Works

Process of radiographic testing
Technical Background and Process of Radiographic Testing

Radiographic testing, also called X-ray inspection, is an imaging method in non-destructive material testing. Using an X-ray tube or an isotopic source, the density and homogeneity of a component are depicted on an X-ray film or digital detector. Variations in material thickness or density create brightness contrasts, allowing even fine cracks and volumetric defects to be detected.

Image quality indicators (IQIs) are included to determine image quality. These allow an objective assessment of contrast and resolution. Radiographic testing is a standard method especially for safety-relevant components such as welds (EN 1435) and castings (EN 12681, EN 444). It enables reliable detection of volumetric defects and thus significantly contributes to quality assurance.

We offer both stationary and mobile radiographic testing with modern equipment and isotopic sources, adapting the method flexibly to the material, component size, and testing task.

  1. Step 1 – Preparation and Positioning

    The component is cleaned and precisely aligned together with the X-ray source and detection medium (film or digital detector). This ensures uniform irradiation of the entire test area.

  2. Step 2 – Irradiation

    The X-ray radiation is applied in a defined dose to create an image of the internal structures of the component. Depending on the material and component thickness, different energy levels (up to 300 kV) or isotopic sources such as Iridium 192 or Selenium 75 are used.

  3. Step 3 – Image Capture and Evaluation

    The resulting radiographic image is recorded either on X-ray film or with digital detectors. Qualified personnel then analyze the image and identify possible irregularities based on contrast and density differences.

  4. Step 4 – Documentation and Quality Assurance

    All results are thoroughly documented and validated with image quality indicators (IQIs) if necessary. These proofs serve as the basis for quality assurance and the release of safety-relevant components.

Available Variants
  • Digital Radiography (DR) – fast, high-resolution digital imaging with immediate evaluation
  • Film Radiography – proven classical method using X-ray film for permanent archiving

Radiographic testing is one of the most precise methods for detecting material defects and makes a decisive contribution to the safety and durability of components.